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<p><br>
</p>
<p>Attendees <br>
-------------- <br>
</p>
Martin Hardwick, STEP Tools, USA <br>
David Loffredo, STEP Tools, USA <br>
Joe Fritz, STEP Tools, USA<br>
Martin Hardwick, STEP Tools, USA <br>
Bengt Olsson, Sandvik, Sweden<br>
John Bijnens, KU Leuven, Belgium <br>
Pierre Duchier, Airbus, France <br>
Doron Cohen, Iscar, Israel<br>
Sid Venkatesh, Boeing, USA <br>
Rich Morihara, Boeing, USA<br>
Chris Stedman, Boeing, USA<br>
Leon Xu, Boeing, USA <br>
Dan Finke, Penn State University, USA <br>
Caleb Severn, Penn State USA <br>
Larry Maggiano, Miututoyo, USA <br>
Vincent Marchetti, Ameritech, USA<br>
Thanh, Hyun, Okuma, USA<br>
Ted Driggs, Okuma, USA<br>
<br>
We discussed the results of the first wet run machining. <br>
<br>
STEP-NC Machining data<br>
<a class="moz-txt-link-freetext" href="http://swim.steptools.com:8085/">http://swim.steptools.com:8085/</a><br>
<a class="moz-txt-link-freetext" href="ftp://downloads.steptools.com/private/JWG15/Mukilteo/titanium_boxy_mukilteo_third_master_20160811.stpnc">ftp://downloads.steptools.com/private/JWG15/Mukilteo/titanium_boxy_mukilteo_third_master_20160811.stpnc</a><br>
<br>
Okuma Code files<br>
<a class="moz-txt-link-freetext" href="ftp://downloads.steptools.com/private/JWG15/Mukilteo/titanium_boxy_mukilteo_third_master_setup_1.min">ftp://downloads.steptools.com/private/JWG15/Mukilteo/titanium_boxy_mukilteo_third_master_setup_1.min</a><br>
<a class="moz-txt-link-freetext" href="ftp://downloads.steptools.com/private/JWG15/Mukilteo/titanium_boxy_mukilteo_third_master_setup_2.min">ftp://downloads.steptools.com/private/JWG15/Mukilteo/titanium_boxy_mukilteo_third_master_setup_2.min</a><br>
<br>
MTConnect results<br>
<a class="moz-txt-link-freetext" href="ftp://downloads.steptools.com/private/JWG15/Mukilteo/Boxy_Setup_XML%20Data.LOG">ftp://downloads.steptools.com/private/JWG15/Mukilteo/Boxy_Setup_XML%20Data.LOG</a><br>
<br>
Video<br>
<a class="moz-txt-link-freetext" href="ftp://downloads.steptools.com/private/JWG15/Mukilteo/IMG_0519_(1280x853).jpg">ftp://downloads.steptools.com/private/JWG15/Mukilteo/IMG_0519_(1280x853).jpg</a><br>
<a class="moz-txt-link-freetext" href="ftp://downloads.steptools.com/private/JWG15/Mukilteo/IMG_0525_(1280x853).jpg">ftp://downloads.steptools.com/private/JWG15/Mukilteo/IMG_0525_(1280x853).jpg</a><br>
<a class="moz-txt-link-freetext" href="ftp://downloads.steptools.com/private/JWG15/Mukilteo/IMG_0531_(1280x853).jpg">ftp://downloads.steptools.com/private/JWG15/Mukilteo/IMG_0531_(1280x853).jpg</a><br>
<a class="moz-txt-link-freetext" href="ftp://downloads.steptools.com/private/JWG15/Mukilteo/Boxy2016-08-20.mp4">ftp://downloads.steptools.com/private/JWG15/Mukilteo/Boxy2016-08-20.mp4</a><br>
<br>
The issue found and their suggested resolutions are listed in the
spreadsheet below. The next wet run will take place over the
weekend and the results will be discussed in the next conference
call to take place at the usual times on Wednesday August 31 (one
week early).<br>
<br>
Martin Hardwick<br>
Convener ISO Digital Manufacturing<br>
<p><br>
</p>
<p> </p>
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<colgroup><col
style="mso-width-source:userset;mso-width-alt:3510;width:72pt"
width="96"> <col
style="mso-width-source:userset;mso-width-alt:6838;width:140pt"
width="187"> <col
style="mso-width-source:userset;mso-width-alt:11337;width:233pt"
width="310"> <col
style="mso-width-source:userset;mso-width-alt:3254;width:67pt"
width="89"> <col style="width:48pt" span="2" width="64"> <col
style="mso-width-source:userset;mso-width-alt:11849;width:243pt"
width="324"> </colgroup><tbody>
<tr style="height:15.0pt" height="20">
<td class="xl66" style="height:15.0pt;width:72pt" height="20"
width="96">Category</td>
<td class="xl66" style="width:140pt" width="187">Item</td>
<td class="xl66" style="width:233pt" width="310">Description</td>
<td class="xl66" style="width:67pt" width="89">Date</td>
<td class="xl66" style="width:48pt" width="64">Party</td>
<td style="width:48pt" width="64"><br>
</td>
<td class="xl66" style="width:243pt" width="324">Resolution</td>
</tr>
<tr style="height:45.0pt" height="60">
<td style="height:45.0pt" height="60">Setup</td>
<td>Stock specifications</td>
<td>Need stock dimensions and tolerances</td>
<td class="xl64" align="right">8/20/2016</td>
<td>Boeing</td>
<td><br>
</td>
<td>New dimensions sent</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">Setup</td>
<td>Workpiece location</td>
<td class="xl65" style="width:233pt" width="310">Need work
offset location relative to stock features that we can
measure</td>
<td class="xl64" align="right">8/20/2016</td>
<td>STEP</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">Rotate x and
y (x should be along the slots)</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">Cutting tools</td>
<td>Missing cutters</td>
<td>We don't have two of the cutters</td>
<td class="xl64" align="right">8/20/2016</td>
<td colspan="2" style="mso-ignore:colspan">Entry drill</td>
<td class="xl65" style="width:243pt" width="324">Change
process to helical entry for pockets. Use 3/16 inch (-.1mm -
.3m)<span style="mso-spacerun:yes"> </span>tool for
drilled holes</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">Web interface</td>
<td>Axis system display</td>
<td class="xl65" style="width:233pt" width="310">Helpful to
have frame directions displayed on screen</td>
<td class="xl64" align="right">8/20/2016</td>
<td>STEP</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">Use axis
system of the machine</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">Web interface</td>
<td>Workpiece frame location</td>
<td class="xl65" style="width:233pt" width="310">Helpful to
have workpiece frame system displayed on screen</td>
<td class="xl64" align="right">8/20/2016</td>
<td><br>
</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">Chris to send
an example</td>
</tr>
<tr style="height:45.0pt" height="60">
<td style="height:45.0pt" height="60">Web interface</td>
<td>Identify datum features</td>
<td class="xl65" style="width:233pt" width="310">Nice to be
able to be able to visually identify datum features.<span
style="mso-spacerun:yes"> </span>Like in STEP-NC
Explorer.</td>
<td class="xl64" align="right">8/20/2016</td>
<td>Done</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">See
tolerances tab<span style="mso-spacerun:yes"> </span></td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">NC program</td>
<td>No coolant commands</td>
<td class="xl65" style="width:233pt" width="310">Program does
not turn coolant on/off</td>
<td class="xl64" align="right">8/20/2016</td>
<td colspan="2" style="mso-ignore:colspan">PSU or STEP?</td>
<td class="xl65" style="width:243pt" width="324">Will try
altering generation logic to trun coolant on after starting
the workingstep</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">NC program</td>
<td>Slow -Z feed during setup 1</td>
<td class="xl65" style="width:233pt" width="310">During
facing, the down move after traverse across the part is very
slow</td>
<td class="xl64" align="right">8/20/2016</td>
<td>PSU</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">Fixed in new
version</td>
</tr>
<tr style="height:45.0pt" height="60">
<td style="height:45.0pt" height="60">Setup</td>
<td>Interefence on Setup 2</td>
<td class="xl65" style="width:233pt" width="310">The support
parallel on the bottom of the part in interfering with the
un-cut surface of the part</td>
<td class="xl64" align="right">8/20/2016</td>
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<td style="height:45.0pt;width:48pt" height="60"
width="64">STEP</td>
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<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">Fixed in new
version</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">NC program</td>
<td>Notes for operator</td>
<td class="xl65" style="width:233pt" width="310">Add notes in
the program to let the operator know what is going on</td>
<td class="xl64" align="right">8/20/2016</td>
<td>STEP</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">Wrong export
was used. Fixed in new version</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">NC program</td>
<td>Conventional milling</td>
<td class="xl65" style="width:233pt" width="310">Is there a
reason program does not use climb cutting?</td>
<td class="xl64" align="right">8/20/2016</td>
<td>PSU</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">Bug being
fixed by PSU</td>
</tr>
<tr style="height:15.0pt" height="20">
<td style="height:15.0pt" height="20">Cutting tools</td>
<td>Long 10mm tool</td>
<td class="xl65" style="width:233pt" width="310">Is long
length required in later operations?</td>
<td class="xl64" align="right">8/20/2016</td>
<td>Yes</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">See deep
pockets of setups 6 and 7</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">Cutting tools</td>
<td>Short flute length</td>
<td class="xl65" style="width:233pt" width="310">Is there a
reason a longer flute length was not used when cutting
sides?</td>
<td class="xl64" align="right">8/20/2016</td>
<td>Sandvik</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">We think we
are using 4.9mm of the 5mm</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">Video</td>
<td>Camera position not optimal</td>
<td class="xl65" style="width:233pt" width="310">Camera needs
to be higher to prevent coolant from blocking view</td>
<td class="xl64" align="right">8/20/2016</td>
<td>Boeing</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">See video<br>
</td>
</tr>
<tr style="height:60.0pt" height="80">
<td style="height:60.0pt" height="80">Setup</td>
<td>Used Al</td>
<td class="xl65" style="width:233pt" width="310">Used aluminum
85x85x85mm block rather than Ti.<span
style="mso-spacerun:yes"> </span>We discovered Ti block
dimensions were not very close to the specifications.<span
style="mso-spacerun:yes"> </span>Ti blocks were
oversized by 2 to 3 mm.</td>
<td class="xl64" align="right">8/20/2016</td>
<td><br>
</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">Will program
feeds for full engagement and use optimizer to increase
speed when engagement is smaller</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">Rough & Finish</td>
<td>Strategies are mixed</td>
<td class="xl65" style="width:233pt" width="310">Roughing and
finishing are mixed in same step and last pass did not cut
metal</td>
<td class="xl64" align="right">8/20/2016</td>
<td>PSU</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">May not be
ready for the demo</td>
</tr>
<tr style="height:30.0pt" height="40">
<td style="height:30.0pt" height="40">Project data</td>
<td>UI needs to include basic info</td>
<td class="xl65" style="width:233pt" width="310">End user
needs to know what file was used to make this data</td>
<td class="xl64" align="right">8/23/2016</td>
<td>STEP</td>
<td><br>
</td>
<td class="xl65" style="width:243pt" width="324">Make file
name explicit in the UI</td>
</tr>
</tbody>
</table>
</body>
</html>