[step-manufacturing] Reminder conference call today to discuss the second test results
Martin Hardwick
hardwick at steptools.com
Wed Aug 31 04:45:49 EDT 2016
All,
The conference call is this Wednesday at the regular times - 7AM
Pacific, 10AM Eastern, 3PM UK and 4PM Europe. The contact details are
repeated below for those of you who do not use an electronic calendar.
We will discuss the second machining results for the following test
data. This data should be accessible to anyone with a browser or smart
phone:
http://swim.steptools.com:8085/
Category Item Description Date Notes
Setup Stock specificaions Got stock height wrong.It is 95.9 not
88.9.Added 7mm to Z location so bottom of block is -92mm. 8/27/2016
Web interface Datum surfaces How do you see the datum surfaces B, D,
E, G during setup 1?It will help to see how to rotate the part for setup
2. 8/27/2016 See STEP-NC Machine
NC program Small cutter for sides Why do we use the 10mm cutter
instead of the 16mm for surfacing the sides during setup 1? 8/27/2016
NC program Climb cutting Still appears to be conventional milling on
sides during setup 1. 8/27/2016
NC program Aggressive cut top Seems like setup 1, pass 1 has a more
aggressive cut when surfacing the top.Could be just our imagination.
8/27/2016
NC program Coolant Coolant on code was for flood.Would like to use
thru-tool coolant. 8/27/2016
NC program Aggressive cut sides First pass on the sides is heavy.
8/27/2016
NC program Additional passes Final passes on setup 1 sides has two
passes separated by a very small amount. 8/27/2016
NC program Aggressive first pass Setup 2:Heavy first pass on surface
8/27/2016
NC program Aggressive cut pocket Setup 2:Heavy cuts in pocket.Noisy in
corners 8/27/2016
NC program Drill Drill used was high-speed-steel.Drill badly
worn.Shaft was galled from rotating in collet.Holes were not fully
drilled 8/27/2016
Video Different positions Tried different locations of video but still
gets sprayed heavily. 8/27/2016
NC program Varying step amount during surfacing Why is third pass step
is greater than second step? 8/27/2016 See STEP-NC Machine
Relief on cutter How to manage the upper and lower reliefs Should we
reduce the depth of cut? How much? 8/30/2016 See slides
The referenced slides are at:
ftp://downloads.steptools.com/private/JWG15/Mukilteo/Boxy%202016-08-27.pptx
7AM Pacific, 10AM Eastern, 3PM UK, 4PM Europe
1. Please join my meeting.
https://www2.gotomeeting.com/join/285940474
2. Use your microphone and speakers (VoIP) - a headset is recommended.
Or, call in using your telephone.
Australia: +61 2 6108 4655
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